DLA Research & Development's Battery Network is a designated Defense Operational Energy Program and is managed under the Defense ManTech Program. BATTNET improves battery logistics and performance by developing and leveraging advanced manufacturing technologies through key industry partnerships. The program is focused on improving the operational environment and production supply chain, and on developing performance improvements for batteries such as better shelf life, reduced premature disposals, increased safety, and increased availability.
BATTNET Broad Agency Announcement Topics
- Manufacturing and automation innovations
- Process Improvements
- Advancement of manufacturing readiness for alternative supplies
- Battery standardization
- Supply chain management improvement
- Transfer commercial technology for use in DLA batteries
- Optimize design for manufacturability
- Improvements to the domestic battery supply chain
Innovation & Technology
- Prototyping lighter, high performance lead-acid batteries with Bipolar technologies and production processes
- Safety, performance and design improvements for soldier and small system batteries
- Rapid Li-ion battery deactivation and recycling technology for critical materials
- Replace obsolete legacy Nickel Cadmium batteries with improved technologies
- Cost and quality improvements for battery electrode manufacturing
- Automated, modern production capabilities for critical batteries
Strategic Thrusts
Partner projects address the following: automation, production capabilities, supportability, diminishing manufacturing sources and supply, lithium battery safety, advanced recycling, reducing acquisition costs, improving shelf life and cycle life, supply chain logistics, surge/sustainment, and technology transition/insertion.
Program Challenge
Current military operations and plans demonstrate the critical need for high performance batteries in all DoD equipment. Effective warfighter power sources depend on developing and implementing new suppliers, production methods, new technologies and products to continuously improve the battery supply chain for DLA’s customers.
Benefits
- Improves the operational energy performance for the Warfighter: Higher energy, increased availability, improved reliability, decreased logistics footprint, and reduced soldier burden.
- Increases in energy density and energy capacity enable a reduction in the number of batteries required and the weight carried per mission as well as reductions in maintenance time and operational cost.
Partners
- ARMY Combat Capabilities Development Command
- Army Research Laboratory
- Ground Vehicle Systems Center
- Command, Control, Communication, Computers, Cyber Intelligence Renaissance Center
- Army Aviation and Missile Center
- AIR FORCE Research Laboratory
- NAVY Air, Surface, Underwater Systems Commands
- Naval Research Laboratory
- Defense Industrial Base
- DLA Land &Maritime / DLA Aviation
- Joint Defense Manufacturing Technology Panel, Electronics Fabrication sub-panel, Power Sources technical working group
Accomplishments & Ongoing Efforts
- 2014 ManTech Achievement Award (BA-5790 battery) –Developed and implemented manufacturing technology on existing fabrication lines. 110% increase in energy capacity using CFx materials
- 2018 ManTech Achievement Award (TOW2 battery) –Developed an integrated Li-ion based power system that increased run time, eliminated several pieces of legacy equipment, and mitigated obsolescence
- Advanced manufacturing designs and processes for new lithium-ion and bipolar lead-acid power sources for US military vehicles, aircraft, and equipment
- New manufacturing innovations for low cost battery and materials production